FULL DEPTH FLOOR REPAIR

For localised repairs where the concrete has failed down to the sub-base e.g. collapsed floor slab intersections

METHOD

  • Saw cut square the perimeter of damaged area and break out defective concrete leaving only sound concrete.
  • Re-compact the sub-base and replace any d.p.m.
  • Drill and fix dowel bars with resin anchor grout to tie the repair to the existing concrete where appropriate and place fibreboard to reform the movement joint.
  • For free standing repair place fibreboard round the perimeter of repair to separate it from the original. No dowels are needed.
  • Prime the sides of the repair area for tied repairs.
  • Mix and compact the repair concrete finishing level with the traffic surface.
  • Allow to harden and cut the fibreboard to form a recessed joint if required.
  • Install joint sealant and allow to cure before trafficking.

  •  

    Saw cut
    Parent concrete
    Collapsed sub-base
    Compacted sub-base
    Concrete repair
    Fibreboard
    Joint Sealant

    MATERIALS

    Resin anchor grout: Lokfix P25
    Fibreboard: Fibreboard
    Repair primer: dependent on repair medium
    Repair concrete type: Ultracrete FTC
                                            Renderoc LA
                                            Febset 45
    Joint sealant prime: dependant on sealant
    Joint sealant type: Thioflex 600 Pouring Grade
                                      Colpor 200PF
                                      Expoflex 800
                                      Nitoseal MS300

    Click on product name for data and full application instructions

    << Back to list of methods



    Home   ::   How to Repair Industrial Concrete Floors Manual   ::   Anti-Slip Floor Coatings   ::   Chemical Resistant Coatings
    Self-levelling and Pumpable Screeds   ::   Anti-slip Floor Paints and Hygienic Coatings   ::   Fast Set Floor Repair Mortars
    Why use epoxy resin grouts  ::   Epoxy and Polyurethane Resin Screeds and Seamless Floors  ::   Basement Waterproof Paints and Treatments
    Fast Setting Highway, Motorway and Road Repair Products   ::   Concrete Repair Mortars   ::   Pothole Repair Products
    European Standard EN 1504

     

     

    INDUSTRIAL MAINTENANCE & CONSTRUCTION PRODUCTS

    CONSULTANCY, SERVICE & SUPPLY
    CALL NOW!
    Tel: 01925 852225